To describe the Polara® roofing system to someone not familiar with
roofing, we use analogies to cement or concrete.
CEMENT/CONCRETE
uses reinforcement materials such as stone, aggregate, steel
bars and steel mesh to add strength to the concrete or cement.
In roofing, the polyester (POLARA®) is added to the asphalt to
reinforce it. Asphalt alone would crack and deteriorate quickly
if not reinforced.
In the
past, around the turn of the century, paper, wood pulp and
cotton rag were made into rolls saturated with asphalt at the
plant, then used on a roof in multilayers with hot asphalt
between each layer. Multilayers were needed to add as much
strength as possible. This type of roofing felt was used until
after World War II. Then cotton rag became scarce due to
synthetic fibers. At that time, manufacturers to recycled
newspaper and wood pulp, but little or no cotton rag. This type
of felt experienced many problems. Splitting of the roof was the
most common.
Asbestos
felts introduced in the 1930's became the new generation of
reinforcement and performed very well. They were inorganic and
did not need any stone topping to protect them from ultraviolet
rays of the sun. Of course, they are nonexistent due to the
carcinogen effect of asbestos.
To replace
asbestos, fiberglass was introduced. Fiberglass is inorganic,
readily available and can be woven into a roofing felt and
saturated with asphalt quite easily. However, fiberglass is not
pliable and asphalt does not adhere to the fibers easily. These
fibers are held together during manufacture using organic
binders that breakdown exposure.
The memory
of the fiberglass is also detrimental, causing fishmouths and
blisters in a roof covering. Although fiberglass has more
strength than its predecessors, splitting is still the common
cause of roof failure.
We have
found in POLARA®, the perfect reinforcement for asphalt. Using
a non-woven polyester which is specially treated with binder
resins to allow the polyester to be combined with 500-degree
asphalt without melting or losing its properties, polyester has
strengths hundreds of times greater than fiberglass and far
exceeds the stress it will encounter on a flat roof. Hot
asphalts are attracted to the millions of tiny fibers in
polyester and actually heat weld themselves together to form a
uniform, waterproof membrane over the entire roof.
As I
mentioned earlier in this letter, asphalt must be protected from
sunlight. Black asphalt surfaces are detrimental to the
longevity of a roof. Hageman Roofing Company has perfected a
coating system superior to any in the roofing industry. We use
mastic that is perfectly formulated to adhere to our POLARA®
membrane and adhere a ceramic granule surfacing to the surface.
Monsey Baker formulates the mastics for us. The ceramic
surfacing is manufactured by the 3M Company.
By
combining the two, the inorganic ceramic surfacing will
indefinitely protect the POLARA® and asphalt from sunlight
deterioration. A beneficial feature of this surfacing is the
added life it affords the roofing system.
P.S. The
U.S. Government considers our system so unique; it has issued
Patent Nos. 4,521,478, 4,599,258 and 4,837,095. |